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BOSCH REXROTH
0811104007

  • BOSCH REXROTH
  • Material:0811104007
  • Model:DBT-G1-1X/160

Due to extremely high demand, please call 877-366-7226 for availability

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth DBT-G1-1X/160 (0811104007) is a meticulously engineered pressure relief valve designed for effective system pressure regulation. This remote control valve, featuring a seat design, is integral in maintaining the desired pressure within hydraulic systems by limiting the system pressure. The manual setting of the valve is facilitated through an adjustment type (4), allowing precise control by operators. Constructed with robust components, the valve comprises a housing (1), a valve poppet (2), and a corresponding valve seat (3). In its default state, the connection between P and T ports is sealed as the valve poppet (2) presses against the valve seat (3). Once hydraulic forces balance with the force predefined at the adjustment type (4), this DBT series valve begins to regulate pressure effectively. Excess fluid is then allowed to flow from P to T as the poppet lifts away from its seat, thus relieving excess pressure. A critical feature of this model is that it maintains a minimum pressure of 3 bar due to spring preload force when completely unloaded (5). This ensures that even at its lowest setting, there's still some level of controlled pressure within the system. The Bosch Rexroth DBT-G1-1X/160 serves predominantly as a pilot control valve, which means it's used for indirectly controlling larger flow rates within hydraulic circuits. Its design makes it suitable for subplate mounting and integration into control panel designs. The DBT series valves are recognized for their reliability and precision in various applications where accurate pressure relief is essential for both safety and performance. Type DBT-XP2-1X indicates variants within this series that are direct operated valves tailored towards similar applications but may have specific features or capabilities unique to that subtype.

Pressure relief valves of type DBT are remote control valves with seat design and are used for limiting a system pressure.

The setting is completed manually, via the adjustment type (4).

The valves basically consist of the housing (1), the valve poppet (2) and the related valve seat (3).

In the unloaded position, the valve poppet (2) pushes onto the valve seat (3) and blocks the connection between P and T connection.

If the hydraulic force equals the force set at the adjustment type (4), the valve controls the set pressure.

By lifting off the valve poppet (2) from the valve seat (3), the excessive hydraulic fluid may flow off from P to T.

With completely unloaded spring (5), the minimum pressure of 3 bar (spring preload force) will settle.

These valves are basically used as pilot control valves for the indirect control of larger flows.

Type DBT-XP2-1X

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

Ordering code, symbols

Type

Part number

Examples of application

Symbols

DBT–G1–1X/160

0 811 104 007

For control panel

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design
technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

 

DBT–G1–1X/315

 

0 811 104 013

DBT–G7–1X/160

0 811 104 021

 

DBT–XP8–1X/160

0 811 104 100

Sandwich plate for subplate mounting

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

DBT–XP8–1X/315

0 811 104 101

DBT–XP2–1X/160

0 811 104 102

DBT–XP2–1X/315

0 811 104 103

DBT–XP7–1X/160

0 811 104 104

DBT–XP7–1X/315

0 811 104 105

DBT–XP3–1X/160

0 811 104 106

DBT–XP3–1X/315

0 811 104 107

DBT–XP1–1X/160

0 811 104 108

DBT–XP1–1X/315

0 811 104 109

ZDBT–XP8–1X/160

0 811 104 110

Sandwich plate for subplate mounting

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

 

ZDBT–XP8–1X/315

0 811 104 111

 

ZDBT–XP2–1X/160

0 811 104 112

ZDBT–XP2–1X/315

0 811 104 113

ZDBT–XP7–1X/160

0 811 104 114

ZDBT–XP7–1X/315

0 811 104 115

ZDBT–XP3–1X/160

0 811 104 116

ZDBT–XP3–1X/315

0 811 104 117

 

ZDBT–XA8–1X/160

0 811 104 118

For subplate mounting

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design
technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

ZDBT–XA8–1X/315

0 811 104 119

ZDBT–XA2–1X/160

0 811 104 120

ZDBT–XA2–1X/315

0 811 104 121

DZT–XB2–1X/315

0 811 104 123

Pressure switch valve for subplate mounting

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design
technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

 

DZT–XB2–1X/60

0 811 104 124

 

DZT–XA2–1X/60

0 811 104 125

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

DZT–XA2–1X/160

0 811 104 126

DZT–XA2–1X/315

0 811 104 127

general

Size

6

Weight

kg

2

Installation position

any

Ambient temperature range

°C

-20 … +70

Storage temperature range

°C

-20 … +80

hydraulic (measured with HLP 46; ϑ Oil = 40 °C ±5 °C, ν = 35 mm2/s)

Size

6

Maximum operating pressure

Port P

bar

350

Maximum set pressure

Pressure rating 60 bar 1)

bar

60

Pressure rating 16 bar

bar

160

Pressure rating 315 bar

bar

315

Pressure rating 350 bar

bar

350

Minimum set pressure

bar

3

Return flow

Port T

separate and depressurized to the tank

Maximum flow

l/min

3

Hydraulic fluid

Mineral oil (HL, HLP) according to DIN 51524, other hydraulic fluids on request

Hydraulic fluid temperature range

°C

-20 … +80

Viscosity range

mm²/s

15 … 380

Maximum admissible degree of contamination of the hydraulic fluid 2)

Class 20/18/15 according to ISO 4406 (c)

Hysteresis (deviation from the max. set pressure)

%

< 5

Pilot oil volume (Vx) (only pressure switch valves)

cm³

0.5
1) only possible with type DZT
2) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

For applications outside these parameters, please consult us!

Δp = f (qV)

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

(measured with HLP46, ϑOil = 40 ±5 °C), ν = 35 mm2/s)

Type DBT-G1-1X/...

Dimensions in mm

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

1

Hand wheel

2

Rotary knob

3

Valve mounting bores

4

Pressure gauge connection

5

Lock nut

Valve mounting screws (separate order)

4 hexagon socket head cap screws M6,

screw length as required

Type DBT-X... Type ZDBT-X...

Dimensions in mm

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

1

Name plate or 2nd flange surface

2

Adjustment type

3

Lock nut

4

Valve mounting bores

5

O-rings Ø9.25 x 1.78 mm (ports P, T)

6

Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05

Subplates see data sheet 45052

Valve mounting screws (separate order)

type DBT

4 hexagon socket head cap screws ISO 4762-M5x50-10.9-flZn-240h-L

(friction coefficient μtotal = 0.09 – 0.14);

tightening torque MA = 7 Nm ±10 %

or

4 hexagon socket head cap screws ISO  4762-M5x50-10.9

(friction coefficient μtotal = 0.12 – 0.17);

tightening torque MA = 8.9 Nm ± 10%

type ZDBT

4 hexagon socket head cap screws ISO 4762-M5-10.9-flZn-240h-L

(friction coefficient μtotal = 0.09 – 0.14);

tightening torque MA = 7 Nm ±10 %

or

4 hexagon socket head cap screws ISO 4762-M5-10.9

(friction coefficient μtotal = 0.12 – 0.17);

tightening torque MA = 8.9 Nm ± 10%

Screw length as required

Type DZT-X...

Dimensions in mm

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design

1

Name plate

2

Adjustment element

3

Lock nut

4

Valve mounting bores

5

Pressure gauge connection for pilot pressure X, G1/4

6

Pressure gauge connection for system pressure A, G1/4

7

O-rings Ø10 x 1.5 mm (ports P, A, B, T)

8

Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05

Subplates see data sheet 45052

Valve mounting screws (separate order)

4 hexagon socket head cap screws ISO 4762-M5x50-10.9-flZn-240h-L

(friction coefficient μtotal = 0.09 –0,14);

tightening torque MA =  7 Nm ± 10%

or

4 hexagon socket head cap screws ISO 4762-M5x50-10.9

(friction coefficient μtotal = 0.12 – 0.17);

tightening torque MA = 8.9 Nm ± 10%

Screw length as required

Examples of application

technical illustration-0811104007-Direct operated valves for limiting a system pressure Use as pilot control valve For subplate mounting and control panel design