BOSCH REXROTH
0811405153

$3,261.50 USD

BOSCH REXROTH
Material:0811405153
Model:VT-VARAP1-537-20/V0

Quantity in stock: 0

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***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth VT-VARAP1-537-20/V0 (0811405153) is a sophisticated amplifier module designed to manage the performance of both direct and pilot-operated high-response valves. This product is engineered to seamlessly integrate into 19" rack systems, which is a standard in Europe, ensuring compatibility and ease of installation for users. The unit features an advanced PID behavior for valve position control, enabling precise adjustments and stable operations across various applications. Equipped with additional electronics through a daughter card, the VT-VARAP1-537-20/V0 amplifier enhances its functionality by offering pressure control when paired with an external pressure load cell. The versatility of this product is further highlighted by its compatibility with different types of pressure sensors, including those with outputs of 1...6 V, 0...10 V, or 4...20 mA as detailed in data sheet 30271. For safety and reliability, the amplifier boasts short-circuit-proof outputs and an enable input feature. It also provides multiple adjustment options such as valve zero point calibration and cable break detection for both the actual value cable and the pressure sensor. These features contribute to maintaining accurate performance even in the event of hardware issues. Moreover, the Bosch VT-VARAP1-537-20/V0 includes fast energization and deletion capabilities that facilitate short actuating times, crucial for dynamic applications requiring quick responses. An external controller shut-off function adds an extra layer of control for operators who may need to integrate this system within more complex machinery setups. In summary, this Bosch amplifier module offers high precision in controlling hydraulic valves with additional features that ensure adaptability, safety, and responsiveness suitable for various sophisticated applications requiring meticulous pressure management.

Pressure sensor connection versions

technical illustration-0811405153-Suitable for controlling direct and pilot-operated high-response valves Amplifier with additional electronics (daughter card) Analog amplifiers in Europe format for installation in 19" racks Valve position control with PID behavior Pressure control with external pressure load cell Controlled output stage Enable input Short-circuit-proof outputs Adjustment options: Valve zero point Cable break detection for actual value cable and pressure sensor Fast energization and fast deletion for short actuating times External controller shut-off Suitable for pressure sensors (1...6 V, 0...10 V, 4...20 mA), see data sheet 30271

01	02	03	04	05	06	07		08		09		10		11
VT-	V	A	R	A	P	1	–		–	2X	/	V0	/

01		VT-
02		V
Hydraulic component (control)
03	Axis control	A
Valve type
04	High-response valve	R
Control
05	Analog	A
Function
06	p/Q control	P
Output stages
07	1 output stage	1
Serial number for types
08	2.7 A solenoid	527
08	3.7 A solenoid	537
09	Component series 20 ... 29 (20 ... 29: unchanged technical data and pin assignment)	2X
Customer version
10	Catalog version	V0
Option
11	High-response valve size 6/10, direct operated	no code
	p/Q valve size 10, direct operated	5/3V
	High-response valve, pilot-operated	2STV
	High-response valve, pilot-operated, control line A → X	3/2V

General

Type / version				VT-VARAP1-527	VT-VARAP1-537
Supply voltage UB at z2 ‒ b2				nominal 24 V= battery voltage 21...40 V, rectified alternating voltage Ueff = 21...28 V (single-phase, full-wave rectifier)
Smoothing capacitor, separately at z2 – b2				Recommendation: Capacitor module VT 11110 (see data sheet 30750) (only necessary if the ripple of UB >10 %)
Valve solenoid, max.			A	2.7	3.7
Current consumption, max. 1)			A	1.7	2.7
Power consumption (typical)			W	37	55
Input signal (command value)				b20: 0...±10 V – differential amplifier z20: 0...±10 V – differential amplifier (Ri= 100 kΩ)
Input signal (command value p)				z12: 0...+10 V – differential amplifier z10: 0 V – differential amplifier
Actual value from the pressure sensor				z14: 4...20 mA – current input b16: 0...+10 V/1...+6 V – voltage input b18: 0 V – reference
Pressure controller OFF				b10: 6...40 V=
External enquiry pressure controller active				z24: 24 V/0.1 A max.
Limit frequency				for applications ≤ 30 Hz
Signal source				Potentiometer 10 kΩ Supply with ±10 V from b32, z32 (10 mA) or external signal source
Enable output stage				at z16, U= 8.5...40 V, Ri = 100 kΩ LED (green) on front plate lights up
Sensor supply				z6: +15 V/35 mA, Ri ~ 25 Ω
Position transducer	Supply			b30: -15 V (25 mA) z30: +15 V (35 mA)
Pilot control valve	Actual value signal			b22: 0...±10 V, RL = 10 kΩ/Ref. b24
Main stage	Actual value reference			b26: 0...±10 V, RL = 10 kΩ/Ref. b28
Solenoid output b6 ‒ b8				Clocked current controller
		Imax	A	2.7	3.7
Cable lengths between amplifier and valve	Solenoid cable		m	20
			m	20 … 60
Number of wires / line cross-section	Position transducer			4 x 0.5 mm2 (shielded)
	Pressure sensor			4 x 0.5 mm2 (shielded)
Special features				Cable break protection for actual value cable Position control with PID behavior Pulsed output stage Fast energization and fast deletion for short actuating times Short-circuit-proof outputs External controller shut-off
Adjustment				Zero point via trimming potentiometer ±5 % Command value attenuator Q Pressure controller KP, KI and KD Sensitivity pressure load cell Zero point pressure load cell
LED displays	green			Enable
	yellow			Cable break position transducer
	red			Supply voltage (UB too low)
	yellow			Pressure controller OFF
	yellow			Pressure controller working
	both yellow LEDs are flashing			Cable break pressure sensor
Error message	Cable break actual value UB too low ±15 V stabilization			z22: Open collector output to +UB max. 100 mA; no error: +UB
Plug-in connection				Plug to DIN 41612-F32
Operating temperature			°C	0 … +70
Storage temperature range			°C	-20 … +70
Weight		m	kg	0.49

1)	Current consumption may increase with min. UB and extreme cable lengths to the control solenoid

Power zero b2 and control zero b12 or b14 or z28 must be separately led to the central ground (neutral point).

For applications outside these parameters, please consult us!

a
b	Problem: P share too small Solution: → Rotate KP against 13 (fine adjustment) → P gain >
	DIL 14	ON
	DIL 15	OFF
	DIL 16	ON
c	Problem: P share too large Solution: → Rotate KP against 0 (fine adjustment) ➝ Use DIL 14–16 to reduce the P gain according to the table
d	Problem: P share correct, control deviation too large Solution: ➝ Increase the I gain share → DIL 11 ON = I share = 0 DIL 12 ON = I share connected → Rotate KI against 13
e	Problem: Time constant of the I share too low Solution: ➝ Rotate KI against 13 until control deviation and vibration are perfect → If KI = 13 is not sufficient, the P share must also be reduced
f	Problem: D share too low Solution: ➝ Rotate KD against 13 → D share >
	DIL 8	ON
	DIL 9	OFF
	DIL 10	OFF