BOSCH REXROTH
R900442678
$1,071.70 USD
- BOSCH REXROTH
- Material:R900442678
- Model:ZDR10VA5-3X/315Y
Quantity in stock: 0
The Bosch Rexroth ZDR10VA5-3X/315Y (R900442678) is a high-performance industrial hydraulic valve designed for reliable pressure reduction to a pre-set value. This pilot-operated spool valve is part of the ZDR 10 series and features a size 10 interface, conforming to CETOP D and NFPA T3.5.1 R2 D03 standards for easy integration into sandwich plate systems. The valve can manage a maximum pressure of 315 bar and supports a maximum flow rate, ensuring efficient operation in various hydraulic applications. The ZDR10VA5-3X/315Y valve operates by reducing system pressure through its pilot control valve and housing, with the secondary pressure set via an adjustable mechanism. In its default position, the valve allows unrestricted flow from channel P to P, maintaining system efficiency. The design includes a spool symbol A-A, indicating the flow direction within the hydraulic circuit. Pressure adjustments are made through an adjustment type that controls the pilot poppet in response to changes in channel P's pressure. When this exceeds the compression spring's setting, the pilot poppet opens, allowing hydraulic fluid to flow into the spring chamber and positioning the main spool to regulate secondary pressure consistently. This model also offers optional features such as check valves for channels A and B, which are not available with version P but can be included for other versions to facilitate free return flow. Additionally, it comes equipped with NBR seals suitable for various hydraulic fluids like HL, HLP, HLPD, HVLP, HVLPD, and HFC. The ZDR10VA5-3X/315Y also provides multiple adjustment options including a rotary knob or sleeve with hexagon and protective cap; some models offer lockable rotary knobs with scales for precise control. For monitoring purposes, there is an integrated pressure gauge connection to verify secondary pressures directly on the unit. Overall, this Bosch Rexroth sandwich plate valve offers robust performance and precise control for complex hydraulic systems requiring dependable pressure regulation.
Size 10, A2 → A1, mechanical
Industrial hydraulic valve in a high performance range. Reliable pressure reduction to setting value.
Unpacked Weight: 2.360 kg
Pressure valves of type ZDR 10 V are pilot-operated pressure reducing valves in sandwich plate design. They are used for reducing a system pressure.
The pressure valves basically consist of pilot control valve (1) and housing (2). The secondary pressure is set via the adjustment type (4).
Pressure reduction in channel P➀ ("P")
In initial position, the valves are open. Hydraulic fluid can flow from channel P➁ to channel P➀ without restrictions.
The pressure in channel P➀ acts simultaneously at the main spool (6), via the bore (5) at the spring-loaded inside of the main spool (6) and via the nozzle (9) on the pilot poppet (8).
If the pressure in channel P➁ exceeds the value set at the compression spring (7), the pilot poppet (8) opens.
Hydraulic fluid flows from the spring-loaded inside of the main spool (6) via the nozzle (9) and the pilot poppet (8) into the spring chamber (10). The main spool (6) assumes its control position and keeps the value in channel P➀ set at the compression spring (7) constant. The pilot oil return from the spring chamber (10) is realized via port TA.
Pressure reduction in channel A➁ and B➁ ("A" and "B")
For free return flow from channel A➁ to A➀ / B➁ to B➀ , a check valve can be optionally installed (not possible with version "P").
A pressure gauge connection (3) enables control of the secondary pressure.
Type ZDR 10 VP5–3X/.YM…
|
➀ |
component side |
|
➁ |
plate side |
| Spool valve |
| Pilot-operated |
| Pressure rating 315 bar |
| Internal hexagon with protective cap |
| Maximum flow 100 l/min |
| Maximum operating pressure 315 bar |
| Size 10 |
| Component series 3X |
| Data Sheet | Download Data Sheet |
| Manual | Download Manual |
| Manual | Download Manual |
| Manual | Download Manual |
| Spool symbol | A2 → A1 |
| Max. pressure | 315 |
| Productgroup ID | 9,10,11,12,13,14 |
| Number of ports | 5 |
| Type of actuation | with mechanical actuation |
| Size | 10 |
| Max. flow | 100 |
| Type of connection | Sandwich plate |
| Connection diagram NFPA | NFPA T3.5.1 R2-2002 D05 |
| Size_CETOP | D05 |
| Connection diagram | ISO 4401-05-04-0-05 |
| Number of switching positions | 2 |
| Weight | 2.360 |
| Seals | NBR |
| Hydraulic fluid | HL,HLP,HLPD,HVLP,HVLPD,HFC |
|
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
11 |
12 |
13 |
||
|
Z |
DR |
10 |
V |
– |
3X |
/ |
Y |
* |
|
01 |
Sandwich plate valve |
Z |
|
02 |
3-way pressure reducing valve |
DR |
|
03 |
Size 10 |
10 |
|
04 |
Pilot-operated |
V |
|
Pressure reduction |
||
|
05 |
In channel A2 |
A |
|
In channel B2 |
B |
|
|
In channel P1 |
P |
|
|
Adjustment type |
||
|
06 |
Rotary knob |
4 |
|
Sleeve with hexagon and protective cap |
5 |
|
|
Lockable rotary knob with scale |
6 1) |
|
|
Rotary knob with scale |
7 |
|
|
07 |
Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions) |
3X |
|
Secondary pressure |
||
|
08 |
Up to 50 bar |
50 |
|
Up to 100 bar |
100 |
|
|
Up to 200 bar |
200 |
|
|
Up to 315 bar |
315 |
|
|
09 |
Internal pilot oil supply, external pilot oil return |
Y |
|
10 |
With check valve (only versions "A" and "B") |
no code |
|
Without check valve |
M |
|
|
Seal material |
||
|
11 |
NBR seals |
no code |
|
FKM seals |
V |
|
|
Observe compatibility of seals with hydraulic fluid used. (Other seals upon request) |
||
|
Connection thread |
||
|
12 |
Pipe thread according to ISO 228/1 |
no code |
|
SAE thread |
12 |
|
|
13 |
Further details in the plain text |
* |
| 1) H-key with material no. R900008158 is included in the scope of delivery |
Notice! Preferred types and standard units are specified in the EPS (standard price list).
general
|
Size |
10 | ||
|
Weight (approx.) |
Version "A" |
kg |
2.3 |
|
Version "P" |
kg |
2.3 | |
|
Version "B" |
kg |
2.7 | |
|
Ambient temperature range |
NBR seals |
°C |
-30 … +80 |
|
FKM seals |
°C |
-20 … +80 | |
|
Storage temperature range |
NBR seals |
°C |
-30 ... +80 |
|
FKM seals |
°C |
-20 ... +80 | |
hydraulic
|
Size |
10 | ||
|
Maximum set pressure |
bar |
50 100 200 315 |
|
|
Maximum inlet pressure |
Port A① |
bar |
315 |
|
Port B① |
bar |
315 | |
|
Port P② |
bar |
315 | |
|
Maximum secondary pressure |
Port A② |
bar |
315 |
|
Port B② |
bar |
315 | |
|
Port P① |
bar |
315 | |
|
Maximum counter pressure |
Port TA |
bar |
160 |
|
Port TB |
bar |
160 | |
|
Maximum flow |
l/min |
100 | |
|
Hydraulic fluid |
see table | ||
|
Hydraulic fluid temperature range |
NBR seals |
°C |
-30 … +80 |
|
FKM seals |
°C |
-20 … +80 | |
|
Viscosity range |
mm²/s |
10 … 800 | |
|
Maximum admissible degree of contamination of the hydraulic fluid 1) |
Class 20/18/15 according to ISO 4406 (c) | ||
| 1) | The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter. |
|
Hydraulic fluid |
Classification |
Suitable sealing materials |
Standards |
|
|
Mineral oils |
HL,HLP |
NBR, FKM |
DIN 51524 |
|
|
Bio-degradable |
Insoluble in water |
HETG |
NBR, FKM |
VDMA 24568 |
|
HEES |
FKM |
|||
|
Soluble in water |
HEPG |
FKM |
VDMA 24568 |
|
|
Containing water |
Water-free |
HFDU, HFDR |
FKM |
ISO 12922 |
|
Containing water |
HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620) |
NBR |
ISO 12922 |
|
|
Important information on hydraulic fluids! For further information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.)!Flame-resistant – containing water: Maximum pressure differential per control edge 210 bar210 bar, otherwise, increased cavitation Life cycle compared to operation with mineral oil HL, HLP 30 to 100 % Maximum hydraulic fluid temperature 60 °C |
||||
For applications outside these parameters, please consult us!
(measured with HLP46, ϑOil = 40 ±5 °C)
pA-qV characteristic curves
pA-qV characteristic curves (up to 50 bar)
Δpmin-qV characteristic curves
Δp-qV characteristic curves
qV St-qV characteristic curves at Δp (pE – pA)
|
➀ |
component side |
|
➁ |
plate side |
Pressure reduction in channel A➁ (“A”)
Pressure reduction in channel B➁ (“B”)
Pressure reduction in channel A➁ (“A…M”)
Pressure reduction in channel B➁ (“B…M”)
Pressure reduction in channel P➀ (“P…M”)
Notice!
Deviating from ISO 4401, port T is referred to as TA and port T1 is referred to as TB in this data sheet.
Versions "A" and "P"
Dimensions in mm
|
➀ |
plate side – Porting pattern according to ISO 4401-05-04-0-05 |
|
➁ |
component side – Porting pattern according to ISO 4401-05-04-0-05 |
|
1 |
Name plate |
|
2 |
Adjustment type "4" |
|
3 |
Adjustment type "5" |
|
4 |
Adjustment type "6" |
|
5 |
Adjustment type "7" |
|
6 |
Dimensions required to remove the key |
|
7 |
Valve mounting bores |
|
8 |
Lock nut SW24 |
|
9 |
Hexagon SW10 |
|
10 |
Identical seal rings for ports A➁, B➁, P➁, TA➁, TB➁ (plate side) |
|
11 |
Pressure gauge connection G1/8 ; 8.5 deep; internal hexagon SW5 |
|
12 |
Hexagon SW30, tightening torque MA = 50 Nm |
Valve mounting screws (separate order)
4 hexagon socket head cap screws ISO 4762 - M6 - 10.9-flZn-240h-L
Friction coefficient µtotal = 0.09 to 0.14,
Tightening torque MA = 12 Nm ± 10 %
Notices!
Deviating from ISO 4401, port T is referred to as TA and port T1 is referred to as TB in this data sheet. Bored for port X and Y (e. G. for pilot-operated directional valve NG10), version SO30 is applicable! The dimensions are nominal dimensions which are subject to tolerances.Version "B"
Dimensions in mm
|
➀ |
plate side – Porting pattern according to ISO 4401-05-04-0-05 |
|
➁ |
component side – Porting pattern according to ISO 4401-05-04-0-05 |
|
1 |
Name plate |
|
2 |
Adjustment type "4" |
|
3 |
Adjustment type "5" |
|
4 |
Adjustment type "6" |
|
5 |
Adjustment type "7" |
|
6 |
Dimensions required to remove the key |
|
7 |
Valve mounting bores |
|
8 |
Lock nut SW24 |
|
9 |
Hexagon SW10 |
|
10 |
Identical seal rings for ports A➁, B➁, P➁, TA➁, TB➁ (plate side) |
|
11 |
Pressure gauge connection G1/8 ; 8.5 deep; internal hexagon SW5 |
|
12 |
Hexagon SW30, tightening torque MA = 50 Nm |