BOSCH REXROTH
R900925336
- BOSCH REXROTH
- Material:R900925336
- Model:ZDR10VP5-3X/315YM/12SO30
Due to extremely high demand, please call 877-366-7226 for availability
The Bosch Rexroth ZDR10VP5-3X/315YM/12 (R900925336) is a sophisticated pressure reducing valve designed for maintaining system pressure within hydraulic systems. This valve operates as a pilot-operated component in a sandwich plate design, enabling it to effectively reduce system pressure by regulating the flow of hydraulic fluid. The ZDR10VP5-3X/315YM/12 is characterized by its ability to maintain consistent pressure in channel P, ensuring that when the preset value on the compression spring is exceeded, the pilot poppet activates to modulate the flow and maintain pressure stability. The valve's design includes a pilot control valve and housing, with secondary pressure adjustments made via an adjustment type mechanism. When in its initial position, the valve permits unrestricted fluid flow from channel P to P. It also features various adjustment types such as a rotary knob, sleeve with hexagon and protective cap, lockable rotary knob with scale, and rotary knob with scale for precise control according to user requirements. Additionally, this model provides options for check valves in channels A and B for free return flow, although this is not available with version P. The presence of a pressure gauge connection allows for monitoring of secondary pressure levels. As a sandwich plate valve conforming to ISO porting patterns, it offers versatility for integration into various hydraulic systems. The Bosch Rexroth ZDR10VP5-3X/315YM/12 valve boasts impressive technical specifications including a maximum operating pressure of up to 315 bar and maximum flow rates suitable for its size and component series designation. Its robust construction ensures reliability and performance in demanding applications where precise control of system pressure is critical.
Pressure valves of type ZDR 10 V are pilot-operated pressure reducing valves in sandwich plate design. They are used for reducing a system pressure.
The pressure valves basically consist of pilot control valve (1) and housing (2). The secondary pressure is set via the adjustment type (4).
Pressure reduction in channel P➀ ("P")
In initial position, the valves are open. Hydraulic fluid can flow from channel P➁ to channel P➀ without restrictions.
The pressure in channel P➀ acts simultaneously at the main spool (6), via the bore (5) at the spring-loaded inside of the main spool (6) and via the nozzle (9) on the pilot poppet (8).
If the pressure in channel P➁ exceeds the value set at the compression spring (7), the pilot poppet (8) opens.
Hydraulic fluid flows from the spring-loaded inside of the main spool (6) via the nozzle (9) and the pilot poppet (8) into the spring chamber (10). The main spool (6) assumes its control position and keeps the value in channel P➀ set at the compression spring (7) constant. The pilot oil return from the spring chamber (10) is realized via port TA.
Pressure reduction in channel A➁ and B➁ ("A" and "B")
For free return flow from channel A➁ to A➀ / B➁ to B➀ , a check valve can be optionally installed (not possible with version "P").
A pressure gauge connection (3) enables control of the secondary pressure.
Type ZDR 10 VP5–3X/.YM…
|
➀ |
component side |
|
➁ |
plate side |
|
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
11 |
12 |
13 |
||
|
Z |
DR |
10 |
V |
– |
3X |
/ |
Y |
* |
|
01 |
Sandwich plate valve |
Z |
|
02 |
3-way pressure reducing valve |
DR |
|
03 |
Size 10 |
10 |
|
04 |
Pilot-operated |
V |
|
Pressure reduction |
||
|
05 |
In channel A2 |
A |
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In channel B2 |
B |
|
|
In channel P1 |
P |
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|
Adjustment type |
||
|
06 |
Rotary knob |
4 |
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Sleeve with hexagon and protective cap |
5 |
|
|
Lockable rotary knob with scale |
6 1) |
|
|
Rotary knob with scale |
7 |
|
|
07 |
Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions) |
3X |
|
Secondary pressure |
||
|
08 |
Up to 50 bar |
50 |
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Up to 100 bar |
100 |
|
|
Up to 200 bar |
200 |
|
|
Up to 315 bar |
315 |
|
|
09 |
Internal pilot oil supply, external pilot oil return |
Y |
|
10 |
With check valve (only versions "A" and "B") |
no code |
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Without check valve |
M |
|
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Seal material |
||
|
11 |
NBR seals |
no code |
|
FKM seals |
V |
|
|
Observe compatibility of seals with hydraulic fluid used. (Other seals upon request) |
||
|
Connection thread |
||
|
12 |
Pipe thread according to ISO 228/1 |
no code |
|
SAE thread |
12 |
|
|
13 |
Further details in the plain text |
* |
| 1) H-key with material no. R900008158 is included in the scope of delivery |
Notice! Preferred types and standard units are specified in the EPS (standard price list).
general
|
Size |
10 | ||
|
Weight (approx.) |
Version "A" |
kg |
2.3 |
|
Version "P" |
kg |
2.3 | |
|
Version "B" |
kg |
2.7 | |
|
Ambient temperature range |
NBR seals |
°C |
-30 … +80 |
|
FKM seals |
°C |
-20 … +80 | |
|
Storage temperature range |
NBR seals |
°C |
-30 ... +80 |
|
FKM seals |
°C |
-20 ... +80 | |
hydraulic
|
Size |
10 | ||
|
Maximum set pressure |
bar |
50 100 200 315 |
|
|
Maximum inlet pressure |
Port A① |
bar |
315 |
|
Port B① |
bar |
315 | |
|
Port P② |
bar |
315 | |
|
Maximum secondary pressure |
Port A② |
bar |
315 |
|
Port B② |
bar |
315 | |
|
Port P① |
bar |
315 | |
|
Maximum counter pressure |
Port TA |
bar |
160 |
|
Port TB |
bar |
160 | |
|
Maximum flow |
l/min |
100 | |
|
Hydraulic fluid |
see table | ||
|
Hydraulic fluid temperature range |
NBR seals |
°C |
-30 … +80 |
|
FKM seals |
°C |
-20 … +80 | |
|
Viscosity range |
mm²/s |
10 … 800 | |
|
Maximum admissible degree of contamination of the hydraulic fluid 1) |
Class 20/18/15 according to ISO 4406 (c) | ||
| 1) | The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter. |
|
Hydraulic fluid |
Classification |
Suitable sealing materials |
Standards |
|
|
Mineral oils |
HL,HLP |
NBR, FKM |
DIN 51524 |
|
|
Bio-degradable |
Insoluble in water |
HETG |
NBR, FKM |
VDMA 24568 |
|
HEES |
FKM |
|||
|
Soluble in water |
HEPG |
FKM |
VDMA 24568 |
|
|
Containing water |
Water-free |
HFDU, HFDR |
FKM |
ISO 12922 |
|
Containing water |
HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620) |
NBR |
ISO 12922 |
|
|
Important information on hydraulic fluids! For further information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.)!Flame-resistant – containing water: Maximum pressure differential per control edge 210 bar210 bar, otherwise, increased cavitation Life cycle compared to operation with mineral oil HL, HLP 30 to 100 % Maximum hydraulic fluid temperature 60 °C |
||||
For applications outside these parameters, please consult us!
(measured with HLP46, ϑOil = 40 ±5 °C)
pA-qV characteristic curves
pA-qV characteristic curves (up to 50 bar)
Δpmin-qV characteristic curves
Δp-qV characteristic curves
qV St-qV characteristic curves at Δp (pE – pA)
|
➀ |
component side |
|
➁ |
plate side |
Pressure reduction in channel A➁ (“A”)
Pressure reduction in channel B➁ (“B”)
Pressure reduction in channel A➁ (“A…M”)
Pressure reduction in channel B➁ (“B…M”)
Pressure reduction in channel P➀ (“P…M”)
Notice!
Deviating from ISO 4401, port T is referred to as TA and port T1 is referred to as TB in this data sheet.
Versions "A" and "P"
Dimensions in mm
|
➀ |
plate side – Porting pattern according to ISO 4401-05-04-0-05 |
|
➁ |
component side – Porting pattern according to ISO 4401-05-04-0-05 |
|
1 |
Name plate |
|
2 |
Adjustment type "4" |
|
3 |
Adjustment type "5" |
|
4 |
Adjustment type "6" |
|
5 |
Adjustment type "7" |
|
6 |
Dimensions required to remove the key |
|
7 |
Valve mounting bores |
|
8 |
Lock nut SW24 |
|
9 |
Hexagon SW10 |
|
10 |
Identical seal rings for ports A➁, B➁, P➁, TA➁, TB➁ (plate side) |
|
11 |
Pressure gauge connection G1/8 ; 8.5 deep; internal hexagon SW5 |
|
12 |
Hexagon SW30, tightening torque MA = 50 Nm |
Valve mounting screws (separate order)
4 hexagon socket head cap screws ISO 4762 - M6 - 10.9-flZn-240h-L
Friction coefficient µtotal = 0.09 to 0.14,
Tightening torque MA = 12 Nm ± 10 %
Notices!
Deviating from ISO 4401, port T is referred to as TA and port T1 is referred to as TB in this data sheet. Bored for port X and Y (e. G. for pilot-operated directional valve NG10), version SO30 is applicable! The dimensions are nominal dimensions which are subject to tolerances.Version "B"
Dimensions in mm
|
➀ |
plate side – Porting pattern according to ISO 4401-05-04-0-05 |
|
➁ |
component side – Porting pattern according to ISO 4401-05-04-0-05 |
|
1 |
Name plate |
|
2 |
Adjustment type "4" |
|
3 |
Adjustment type "5" |
|
4 |
Adjustment type "6" |
|
5 |
Adjustment type "7" |
|
6 |
Dimensions required to remove the key |
|
7 |
Valve mounting bores |
|
8 |
Lock nut SW24 |
|
9 |
Hexagon SW10 |
|
10 |
Identical seal rings for ports A➁, B➁, P➁, TA➁, TB➁ (plate side) |
|
11 |
Pressure gauge connection G1/8 ; 8.5 deep; internal hexagon SW5 |
|
12 |
Hexagon SW30, tightening torque MA = 50 Nm |