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BOSCH REXROTH
DBETE-6X/420G24K31A1V
R901198613


$2,952.60
  • BOSCH REXROTH
  • Material:R901198613
  • Model:DBETE-6X/420G24K31A1V

Quantity in stock: 13



Size 6, P → T, electrical with integrated electronics, 24 V DC

Industrial hydraulic valve in a high performance range. Reliable limitation of the pressure to the command value signal.

Unpacked Weight: 1.6 kg

General information

Proportional pressure relief valves of type DBETE are remote control valves with seat design and integrated electronics (OBE) and are used for system pressure limitation. Operation by means of a proportional solenoid with central thread and detachable coil. The interior of the solenoid is connected to port T or Y and is filled with the hydraulic fluid. Dependent on the electric command value, these valves can be used to steplessly set the system pressure to be limited. The valves mainly consist of the housing (1), a proportional solenoid (2), the valve seat (3), the valve poppet (4) and the integrated electronics (6). Supply and command value voltage are applied at the connector (7). At the factory, the command value pressure characteristic curve is adjusted with little manufacturing tolerance.

Basic principle

For the setting of the system pressure, a command value is specified at the control electronics. Dependent on the command value, the electronics actuate the solenoid coil with electric current. The proportional solenoid converts the electric current into mechanical force that acts on the valve poppet (4) via the armature plunger (5). The valve poppet (4) pushes onto the valve seat (3) and blocks the connection between port P and T or Y. If the hydraulic force on the valve poppet (4) equals the solenoid force, the valve controls the set pressure by lifting the valve poppet (4) off the valve seat (3) and thus enabling hydraulic fluid to flow from port P to T or Y. If the command value is zero, the control electronics only apply the minimum control current to the proportional solenoid (2) and the minimum set pressure is set.

Type DBETE

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC
Pressure rating 420 bar
Direct actuated
Proportional pressure valve in poppet seat design
Component series 6X
Size 6
Maximum flow 2 l/min
Maximum operating pressure 420 bar
Spool symbolP → T
Max. pressure420
Electrical connection descriptionConnector 7-pole (6 + PE) according to EN 175201-804
Productgroup ID9,10,11,12,13,14
Number of ports2
Type of actuationElectrical with integrated electronics
Size6
Electrical connectorConnector 7-pole (6 + PE)
Max. flow2
Type of connectionSubplate mounting
Connection diagram NFPANFPA T3.5.1 R2-2002 D03
Size_CETOPD03
Connection diagramISO 4401-03-02-0-05
Supply voltage24 VDC
Number of switching positions2
Weight1.6
SealsFKM
Hydraulic fluidHL,HLP,HLPD,HVLP,HVLPD,HETG,HEES,HEPG,HFDU,HFDR

01

02

03

04

05

06

07

08

09

10

DBET

6X

/

G24

XE

J

V

*

01

Proportional pressure relief valve with integrated electronics

DBETE

02

Component series 60 … 69 (60 … 69: unchanged installation and connection dimensions)

6X

Maximum pressure rating

03

Up to 50 bar

50

Up to 100 bar

100

Up to 200 bar

200

Up to 315 bar

315

Up to 350 bar

350

Up to 420 bar

420

04

Pilot oil return, internal

no code

Pilot oil return, external

Y

05

Direct voltage 24 V

G24

06

1600 mA coil

no code

Electrical connection

07

Without mating connector; connector DIN EN 175201-804

K31

Electrical interface

08

Command value 0 … 10 V

A1

Command value 4 to 20 mA

F1

Seal material

09

NBR seals

M

FKM seals

V

Observe compatibility of seals with hydraulic fluid used. (Other seals upon request)

10

Further details in the plain text

*

For applications outside these parameters, please consult us!

general

Type

DBETE

Size

6

Component series

6X

Weight

kg

2.15

Installation position

any

Ambient temperature range

°C

-20 … +50

hydraulic

Type

DBETE

Maximum operating pressure

Port P

bar

420

Return flow pressure

Port T (Y)

separate and depressurized to the tank

Maximum set pressure

Pressure rating 50 bar

bar

50

Pressure rating 100 bar

bar

100

Pressure rating 200 bar

bar

200

Pressure rating 315 bar

bar

315

Pressure rating 350 bar

bar

350

Pressure rating 420 bar

bar

420

Minimum set pressure 1)

at a command value of 0

See characteristic curves

Maximum flow 2)

l/min

2

Hydraulic fluid

see table

Hydraulic fluid temperature range

°C

+20 … +80

Viscosity range

mm²/s

20 … 380

preferably

mm²/s

30 … 46

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 3)

Class 20/18/15 according to ISO 4406 (c)

Hysteresis 4)

%

< 4

Range of inversion 4)

%

< 0.5

Response sensitivity 4)

%

< 0.5

Linearity 4)

%

± 3

Manufacturing tolerance of the command value pressure characteristic curve, related to 0.8 l/min; pressure increasing

at command value 20  % 5)

%

< ± 1.5

at command value 100  % 4)

%

< ± 1.5

Step response

0% → 100% 6)

ms

80

100% → 0% 6)

ms

80
1) at command value 0 V or 4 mA
2) Observe flow limitation for pressure ratings 315, 350 and 420 bar.
3) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.
4) Of the maximum set pressure
5) Of the maximum set pressure, zero point calibration at the factory
6) Line volume < 20 cm3; qV = 0.8 l/min; depending on the system

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oils and related hydrocarbons

HL, HLP

NBR / FKM

DIN 51524

Bio-degradable   - insoluble in water

HEES

FKM

VDMA 24568

Flame-resistant   - water-free

HFDU

FKM

ISO 12922

Flame-resistant   - containing water

HFC (Fuchs HYDROTHERM 46M, Petrofer Ultra Safe 620)

NBR

ISO 12922

Important information on hydraulic fluids:

For more information and data on the use of other hydraulic fluids please contact us.

There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

The flash point of the process and operating medium used must be 40 K over the maximum solenoid surface temperature.

Flame-resistant - containing water:
Maximum pressure differential per control edge 210bar, otherwise increased cavitation erosion.
Life cycle as compared to operation with mineral oil HLP 30% to 100%
Maximum fluid temperature 60°C

Bio-degradable: When using hydraulic fluids that are simultaneously zinc-solving, zinc may accumulate (700 mg zinc per pole tube).

electrical

Type

DBETE

Minimum solenoid current

with 1600 mA - coil

mA

≤ 100

with 800 mA - coil

mA

≤ 100

Maximum solenoid current

with 1600 mA - coil

mA

1760

with 800 mA - coil

mA

840

Solenoid coil resistance

Cold value at 20 °C

with 1600 mA - coil

Ω

5.5

with 800 mA - coil

Ω

20.6

Maximum hot value

with 1600 mA - coil

Ω

8.05

with 800 mA - coil

Ω

33

Duty cycle

%

100

Protection class according to DIN EN 60529

IP65 (with mating connector mounted and locked)

Power supply

V

24

Supply voltage range

V

21 … 35

Current consumption

A

1.5

Required fuse protection

2, time-lag

Command value input

Voltage

V

0 … 10

Current

mA

4 … 10

Actual value output

Voltage

V

0 … 1.6

Current

A

0 … 1.6

(measured with HLP46, ϑOil = 40 ±5 °C)

Pressure in port P dependent on the command value (flow = 0.8 l/min)

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Current drop with increasing ambient temperature, 24 V and 100% duty cycle

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC
1) Notice:
With increased temperature, the solenoid current will drop. Thus, the set pressure differs accordingly.

Pressure rating 50 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 100 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 200 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 315 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC
1) In case of characteristic curve 5, the command value may not exceed the maximum flow of 1.4 l/min

Pressure rating 350 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC
1) In case of characteristic curve 5, the command value may not exceed the maximum flow of 0.8 l/min

Pressure rating 420 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC
1) In case of characteristic curve 5, the command value may not exceed the maximum flow of 0.8 l/min

Pressure rating 50 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 100 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 200 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 315 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 350 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pressure rating 420 bar

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Notice:

The characteristic curves were measured without counter pressure in port T. (Pt = 0 bar)
Minimum control current ≤ 100 mA
(This current is reached with a command value of 0 V and/or 4 mA.)

Pilot oil return, internal

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pilot oil return, external

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Pin assignment

Contact

Assignment interface "A1"

Assignment interface "F1"

Power supply

A

24 VDC (u(t) = 21 ... 35 V); Imax ≤ 1,5 A

B

0 V

Reference potential actual value

C

Reference contact F; 0 V

Reference contact F; 0 V

Differential amplifier input (command value)

D

0 to 1.6 V actual value (1 mV ≙ 1 mA);
Load resistance > 10 kΩ

4 ... 20 mA; Re = 100 kΩ

E

Reference potential command value

Measuring output (actual value)

F

0 to 1.6 V actual value (1 mV ≙ 1 mA);
Load resistance > 10 kΩ

PE

connected to solenoid and valve housing

Connection cable

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC
1) Connection cable:- Recommendation 6-wire, 0.75 or 1mm2 plus protective earthing conductor and screening- Connect screening to PE on supply side only- Maximum admissible length 100 m The minimum supply voltage at the power supply unit depends on the length of the supply line (see diagram)

Integrated electronics (OBE)

 

Function

The electronics are supplied with voltage via ports A and B. The command value is applied to the differential amplifier ports D and E.Via the characteristic curve generator, the command value solenoid current characteristic curve is adjusted to the valve so that non-linearities in the hydraulic system are compensated and thus, a linear command value pressure characteristic curve is created.The current controller controls the solenoid current independently of the solenoid coil resistance.The power stage of the electronics for controlling the proportional solenoid is a chopper amplifier with a clock frequency of approx. 180 Hz to 400 Hz. The output signal is pulse-width modulated (PWM). For checking the solenoid current, a voltage can be measured at the connector between pin F(+) and pin C(–) which is proportional to the solenoid current. 1 mV corresponds to 1 mA solenoid current.

Block diagram / pin assignment

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Dimensions in mm

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

1

Proportional solenoid

2

Valve housing

3

Integrated electronics (OBE)

4

Identical seal rings for ports A, B, P, and T

5

mating connector according to DIN EN 175301-803

6

Space required to remove the mating connector

7

Cable fastening

8

Blind counterbores A and B

9

With version ..Y.. (external pilot oil return) port Y is internally connected to port T. Port T is not plugged.

10

Name plate

11

Block diagram: Integrated electronics (OBE)

12

Machined valve contact surface; porting pattern according to ISO 4401-03-02-0-05
Deviating from the standard:
– Without locating pin
– channel A and B not drilled

Recommended valve mounting screws (separate order):

4 hexagon socket head cap screws ISO 4762 - M5 x 45 - 10.9-flZn-240h-L

Tightening torque MA = 7 Nm ± 10%; material no. R913000140

Mating connectors for valves with round connector, 6-pole + PE

7P Z31

technical illustration-DBETE-6X/420G24K31A1V-Size 6, P → T, electrical with integrated electronics, 24 V DC

Mating connectors for valves with round connector, 6-pole + PE

7P Z31

For valves with round connector according to EN 175201-804, 6-pole + PE as well as 6-pole, compatible with VG 95328

Data sheet

Spare parts & repair