BOSCH REXROTH
R928044866

BOSCH REXROTH
Material:R928044866
Model:40FLEN1000 H6XL-A00-00V22-S0M00

Due to extremely high demand, please call 877-366-7226 for availability

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth 40 FLEN 1000 PWR6-A00-00V22-S0M00 (R928044866) is an advanced hydraulic filter designed for inline installation and is particularly well-suited for offline filtration applications. This product features an extremely large filter area, which ensures a high level of contaminant retention and prolonged service life. Engineered using state-of-the-art 3D computer-aided design, the filter boasts a flow-optimized structure that minimizes pressure drop across the system, thus maintaining hydraulic efficiency. The special highly efficient filter media employed in this model enhances the filtration process, capturing even the smallest particles to protect sensitive hydraulic components from contamination. The design and materials used in the construction of this filter ensure reliability and durability in various operating conditions. The Bosch Rexroth 40 FLEN 1000 PWR6-A00-00V22-S0M00 is a testament to Bosch Rexroth's commitment to providing high-quality filtration solutions that meet the demanding requirements of modern hydraulic systems. Its capabilities make it an ideal choice for those seeking to maintain optimal cleanliness levels in their hydraulic circuits while extending the life of their equipment and reducing maintenance costs.

01	02	03	04		05	06		07	08	09		10	11	12	13
40FLE				‒	A		‒	0		V2,2	‒	S0

Series
01	Inline filter 40 bar		40FLE
Filter element
02	with filter element according to DIN 24550		N
Size
03	FLEN... (filter element according to DIN 24550)		0160
			0250
			0400
			0630
			1000
	FLE... (filter element according to Bosch Rexroth standard)		0045
			0055
			0120
			0200
			0270
Filter rating in μm
04	Nominal	Stainless steel wire mesh, cleanable	G10
	Nominal	Stainless steel wire mesh, cleanable	G25
	Nominal	Paper, not cleanable	P10
	Absolute (ISO 16889; βx(c) ≥ 200)	Non-woven glass fiber media, not cleanable	H3XL
		Non-woven glass fiber media, not cleanable	H20XL
		Glass fiber material generation 5, non-reusable, not cleanable	PWR10
Pressure differential
05	max. admissible pressure differential of the filter element 30 bar, with bypass valve 7 bar		A
Element design
06	Standard adhesive T = 100 °C		0…
	Standard material		…0
	chemically nickel-plated		…D 1)
Solenoid
07	Without		0
Bypass valve
08	Without		0
08	3.5 bar		7
Maintenance indicator
09	Maintenance indicator, mech./visual, switching pressure 2.2 bar		V2,2
Connection
10	SAE flange		S0
Seal
11	NBR		M
11	FKM		V
Material
12	Standard		0
12	chemically nickel-plated		D 1)
Supplementary information
13	Without		0
13	Manufacturer's inspection certificate M according to DIN 55350 T18 Z1		Z
1)	Only in connection with FKM seal
Further versions (filter materials, connections,...) are available upon request.

general

Size				0045	0055	0120	0200	0270		0250	0400	0630	1000
Ambient temperature range		ϑ	°C	-30 … +100
Weight		m	kg	19	23	27.4	60	70	12	13.2	19.5	21.9	50
Volume			l	4.8	6.8	14	22	28	1.4	2.7	4	7.1	12
Material	Seals			NBR or FKM

Hydraulic fluid		Classification	Suitable sealing materials	Suitable adhesive	Standards
Mineral oil		HLP	NBR	Standard	DIN 51424
Bio-degradable	Insoluble in water	HETG	NBR		VDMA 24568
	Insoluble in water	HEES	FKM		VDMA 24568
	Soluble in water	HEPG	FKM		VDMA 24568
Flame-resistant	Water-free	HFDU, HFDR	FKM		VDMA 24317
	Containing water	HFAS	NBR		DIN 24320
		HFAE	NBR		DIN 24320
		HFC	NBR		VDMA 24317
	Skydrol	‒	EPDM	Special “H”	‒

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

hydraulic

Size			0045	0055	0120	0200	0270		0250	0400	0630	1000
Operating pressure	pmax	bar	40

For applications outside these parameters, please consult us!

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0,8 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

40FLE0045-H3XL

technical illustration-R928044866-Filters for inline installation Particularly suited for off-line filtration Extremely large filter area Flow-optimized design due to 3D computer-supported design Low pressure drop Special highly efficient filter media

40FLE0055-H3XL

40FLE0120-H3XL

40FLEN0160-H3XL

40FLE0200-H3XL

40FLEN0250-H3XL

40FLE0270-H3XL

40FLEN0400-H3XL

40FLEN0630-H3XL

40FLEN1000-H3XL

40FLE0045-H10XL

40FLE0055-H10XL

40FLE0120-H10XL

40FLEN0160-H10XL

40FLE0200-H10XL

40FLEN0250-H10XL

40FLE0270-H10XL

40FLEN0400-H10XL

40FLEN0630-H10XL

40FLEN1000-H10XL

40FLEN0160…0630
40FLE0045…0120

40FLEN1000
40FLE0200…0270

NG	A1	A3 1)	A4	B1	ØB3	ØB4	B11	C1 - Standard	C3	C4	D1	D2	D3	D5	D7	ØS1	S2	S3	S4	S5	S6	W4	W6
	mm	mm	mm	mm	mm	mm	mm			mm		mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm
0045	663	400	49.5	160	140	158		SAE 2", 3000 psi DN50	M16	21	M16	22	35	60	95							143
0055	831	568	49.5	160	140	158		SAE 2", 3000 psi DN50	M16	21	M16	22	35	60	95							143
0120	1050	750	61.5	195	170	188		SAE 3", 3000 psi DN80	M16	21	M16	20	45	70	105							155
0200	948	750	90	226	200	216	294.5 2)	SAE 4", 3000 psi DN100	M16	26						9	212	254	108	320	310	184	226
0270	1182	990	90	226	200	216	294.5 2)	SAE 4", 3000 psi DN100	M16	26						9	212	254	108	320	540	184	226
	411	160	49.5	160	140	158		SAE 2", 3000 psi DN50	M12	21	M16	22	35	60	95							143
0250	501	250	49.5	160	140	158		SAE 2", 3000 psi DN50	M12	21	M16	22	35	60	95							143
0400	543	250	61.5	195	170	188		SAE 3", 3000 psi DN80	M16	21	M16	20	45	70	105							155
0630	693	400	61.5	195	170	188		SAE 3", 3000 psi DN80	M16	21	M16	20	45	70	105							155
1000	590	630	90	226	200	216	294.5 2)	SAE 4", 3000 psi DN100	M16	26						9	212	254	108	260	65	184	226

1)	Servicing height for filter element exchange
2)	Total width with clamp

Filter installation

Compare operating overpressure with name plate information. Screw filter housing to the mounting device considering flow direction (direction arrows) and servicing height of the filter element. Remove the blanking plugs from filter inlet and outlet, screw filter into the pipeline, ensure that the system is assembled without tension stress.

Warning!

Assembly and disassembly only with depressurized system! Tank is under pressure! When removing the filter, it has to be ensured that filter inlet and filter outlet have to be drained separately! Remove the filter bowl only if it is depressurized! Do not exchange the maintenance indicator while the filter is under pressure! Functional and safety warranty only applicable when using genuine Rexroth spare parts! Maintenance only be trained personnel!

Commissioning

Switch on system pump. Bleed filter by opening the bleed screw; close when operating medium escapes.

Maintenance

If at operating temperature, the red indicator pin reaches out of the maintenance indicator and/or if the switching process in the electronic indicator is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively.

Filter element exchange

Switch off system pump.

Open the bleed screw and reduce the pressure.

Open the plug screw and allow contaminated oil to drain from the filter housing. Screw off the filter head / filter cover and remove the filter element from the spigot in the filter bowl by turning it slightly and remove it from the filter housing

Close the plug screw again.

Replace the filter elements H...-XL and P..., clean the filter element with material G… . The efficiency of the cleaning process depends on the type of dirt and the amount of the pressure differential before the filter element exchange.

If the pressure differential after the filter element exchange exceeds 50 % of the value before the filter element exchange, the G… filter element needs to be replaced.

Rub the seal ring in the filter element with a little bit of oil. Re-install cleaned or replaced filter element in the filter housing by slightly rotating it back on its spigot. Ensure that the filter element is not damaged at the top end of the casing tube during installation.

Check seal ring item 7 in the casing tube and replace it in case of damage or wear. Screw on the filter head hand-tight, without auxiliary tool, to the last turn of thread; rotate back 1/4 rotation.

Complete the commissioning as described above.

Technical modifications reserved!

Three-part set-up consisting of filter bottom with inlet and outlet, casing tube as well as filter head that can be screwed off.

Further design variants are available upon request.

Filter element

Pleated design with optimized pleat density and various filter materials. The filter element is the most important component of the “FILTER” system with regard to the availability and the wear protection of the systems. Decisive criteria for the selection comprise the necessary cleanliness of the operating medium, the initial pressure differential and the dirt holding capacity. More detailed information is contained in our “Filter elements” prospectus.

Maintenance indicator

Basically, the filter is equipped with mechanical/visual maintenance indicator. The electronic maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which has to be ordered separately. The electronic switching element is attached to the mechanical/visual maintenance indicator and held by means of a locking ring.

Quality and standardization

The development, manufacture and assembly of BRFS industrial filters and BRFS filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000. The pressure filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19). They do not receive a CE mark.

Characteristic curves

A proper filter design is enabled by our software “Bosch Rexroth FilterSelect”, see download area http://www.boschrexroth.de. Additional characteristic curves for the filters in this catalog are contained in the BRFS filter calculation program.

Spare parts & repair

BOSCH REXROTHR928044866